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Meati Foods’ “Mega Ranch” to Produce Animal-free Protein at Scale, Matching Largest U.S. Ranches

Meati Foods, the Boulder-based manufacturer of animal-free protein products made from mushroom root, announced on Jan. 25 the opening of a production facility in Thornton.

Dubbed the “Mega Ranch,” the manufacturing operation is expected to cultivate tens of millions of pounds of animal-free protein annually by late 2023, which the company says will match or exceed the scale of the largest U.S. individual animal-based ranches.

The Mega Ranch opening coincided with the announcement of an oversubscribed Series C round of funding led by Revolution Growth and the most recent contribution by Rockefeller Capital, which brings Meati Foods’ total funding to date to more than $250 million.

READ: Made in Colorado 2022 — Top Food and Beverage Manufacturer

According to the company, the Mega Ranch’s vertically integrated approach enables the growing, harvesting, processing and packaging of Meati products under one roof.

“Investors and consumers recognize that Meati is a new, differentiated food,” said CEO Tyler Huggins, who co-founded Meati Foods in 2019.  “Our belief that nature already has the answer to many of today’s challenges allowed us to unlock a new food with Meati at a time when consumers are demanding something different and better.”

Meati products are sold online at meati.com as well as retail outlets that include Sprouts Farmers Market, Sweetgreen and Birdcall.

“The next few years will see a seismic shift in how we eat, and Meati’s state-of-the-art, scalable production capabilities coupled with its focus on meeting consumer needs for clean, whole-food protein position the brand to lead,” said Fazeela Abdul Rashid, a partner at Revolution Growth and a member of the MeatiFoods board.

Made in Colorado 2022 — Emerging Manufacturer

All Made In Colorado’s winners and finalists have at least one thing in common: They all make products in Colorado. 

It underlines the sheer breadth of the products made in Colorado. While the Colorado manufacturing base is not as established as places like the Rust Belt and the Southeast, it is also unconstrained by tradition and underpinned by innovation.  

And that might be exactly what the domestic industry needs as it rides a winning streak fueled by the return of manufacturing from China and other overseas locales — no matter whether it lands in Detroit or Kremmling, Colorado. 

READ — Made in Colorado 2022 — Top Food and Beverage Manufacturer

 

EMERGING MANUFACTURER

WINNER — Fading West Development

Buena Vista 

Visitwww.fadingwestdevelopment.com  

Fading West1

Fading West opened its 110,000-square-foot modular housing factory in Buena Vista in November 2021. Its first year was a bit of a doozy.

“It’s been a very changing startup year for sure,” says founder and CEO Charlie Chupp. “Just the environment of interest rates, employees, housing. Our mission is to create more affordable housing and workforce housing, and it’s one of our big limiting factors as well. We’re still dealing with COVID outbreaks.”

But that didn’t stop the 135-employee company from delivering upwards of 150,000 square feet of housing in year one as it scaled manufacturing capacity to 25,000 square feet a month. “The demand and need in the state has been overwhelming,” says Chupp. “We’ve been able to partner with some great groups around the state to impact communities and create more homes for people who wouldn’t be able to afford them.”

Fading West supplies its own development in Buena Vista, The Farm, and is also working on projects in Breckenridge, Vail and Gunnison. To meet demand, Fading West is adding a second shift in early 2023 that will boost capacity by more than 10,000 square feet a month. If all goes to plan, a pair of larger Fading West factories will open on the Front Range by 2024.

“Colorado is a challenging state to build in for traditional construction,” says Chupp. “We’re able to control those costs better just by the nature of manufacturing, and if we’re staying in the state, that allows us to minimize our transportation costs and allows us to be really effective in accomplishing our mission of creating more affordable housing.”

FINALIST — Spark Grills

Boulder

Visitwww.sparkgrills.com

Spark grill

Founded by Benjamin West in 2017, Spark is rethinking the charcoal grill as it expands its manufacturing footprint in Boulder. The startup’s proprietary Briqs are ready to go in about five minutes, and its grill allows for precise temperature control from 250 to 900 degrees Fahrenheit.

 

Meati FoodsFINALIST — Meati Foods

Boulder 

Visitwww.meati.com

 

Fermenting mushroom roots into protein products that mimic steak and chicken, Meati raised an eye-popping $150 million in July 2022 to accelerate production. Case in point: Slated for launch in late 2022, Meati’s 115,000-square-foot Mega Ranch facility in Thornton will have capacity to produce hundreds of millions of pounds annually.

 

 

Denver-based writer Eric Peterson is the author of Frommer’s Colorado, Frommer’s Montana & Wyoming, Frommer’s Yellowstone & Grand Teton National Parks and the Ramble series of guidebooks, featuring first-person travelogues covering everything from atomic landmarks in New Mexico to celebrity gone wrong in Hollywood. Peterson has also recently written about backpacking in Yosemite, cross-country skiing in Yellowstone and downhill skiing in Colorado for such publications as Denver’s Westword and The New York Daily News. He can be reached at [email protected]

Plant-based Protein is Taking Root in Colorado’s Food Economy

When Gov. Jared Polis signed a declaration proclaiming March 20th as “MeatOut Day” in Colorado in 2021, the backlash was furious and often hyperbolic. 

Cattlemen decried the call for a meat-free day as near-blasphemy, as Nebraska Gov. Pete Ricketts retaliated with a competing “Meat on the Menu Day.” Republican State Senator Barbara Kirkmeyer of Weld County went so far as to describe it as “just one more attack against my county.” 

Regardless of the political kerfuffle, the plant-based protein industry has gained momentum in Colorado — and doesn’t look like it will slow down anytime soon.

READ — Rising Food Costs Create Unique Challenges for Hunger-Focused Agencies

Take Meati Foods in Boulder. Founded in 2017, the company closed on a whopping $150 million Series C fundraising round in July 2022 and has raised more than $250 million to date.  

Meati’s mushroom root-based products mimic steak and chicken and sell out like Phish concerts: The first direct-to-consumer push in early 2022 was gone in less than 24 hours. “The last few drops have sold out in single-digit minutes,” says Tyler Huggins, CEO and co-founder. 

With 200—and counting—employees, Meati is building the Mega Ranch, a 115,000-square-foot manufacturing facility in Thornton that will be shipping product in late 2022. Huggins anticipates breaking ground on a Giga Ranch next year in a yet-to-be-announced location. The facility will be capable of producing “hundreds of millions of pounds of Meati annually,” he notes. 

“Consumers today want clean, simple ingredients, terrific flavor and great nutrition,” Huggins says. “Meati uniquely delivers a whole-food protein that checks the box on exceptional flavor and texture, minimal processing and ingredients, an unmatched nutrition profile, all while being sustainably made.” 

Meati’s not alone. Numerous Colorado companies are riding the wave of investor and consumer interest in the sector. 

In Aurora, MycoTechnology has raised more than $200 million to date as it continues to scale its manufacturing of fungi-based foods and ingredients. Its initial portfolio of flavor-enhancing products has expanded to proteins as the company launched the Goodside Foods brand in early 2022. 

Marika Azoff, corporate engagement specialist with The Good Food Institute (GFI), a Washington, D.C.-based nonprofit advocating for plant-based proteins and other sustainable foods, says such investments are reflective of a coming revolution in food manufacturing. By 2050, GFI projects alternative meat-based protein retail sales will be between $250 billion and $500 billion. In 2021, that number was $5.6 billion. 

READ — Durango business turns the tables on food waste

It’s about health and sustainability—and efficiency. “It takes nine calories to feed a chicken to get one calorie of chicken meat,” notes Azoff. “When we’re growing animals, we have to grow crops to feed animals. Inherently, it’s less efficient than just growing crops to feed humans.” 

Electric transportation garners six times the investment dollars that go into alternative proteins “even though transportation contributes less greenhouse gas emissions than the global livestock population does,” she adds. 

A Boston Consulting Group report concluded that dollar-for-dollar investment in meat and dairy alternatives resulted in three times more greenhouse gas reductions than green cement technology—and 11 times more than zero-emission cars. 

Azoff says Colorado has the makings of a plant-based hub, citing Boulder’s prominence in natural foods and CSU’s expertise in agriculture and fermentation as key ingredients. The cluster has a critical mass that’s attracting entrepreneurs from elsewhere. 

Case in point: Annie Ryu founded The Jackfruit Company after visiting India in 2011 when she was a pre-med student at Harvard University. She discovered jackfruit, the fig relative native to southern India that’s the largest fruit on Earth, topping out at 120 pounds. “At the time, it was going to waste because there was not a commercial supply chain to get it to market,” says Ryu, who says she sees it as “a multi-billion-dollar opportunity.” 

Instead of attending Harvard Medical School, Ryu opted to focus on The Jackfruit Company. The business, which Ryu relocated from Boston to Boulder in 2016, sources jackfruit from thousands of small family farms in India and sells its products to 6,000 stores nationally. 

In 2020, the company unveiled the jack & annie’s brand with a catalog of jackfruit-based nuggets, meatballs, buffalo wings and breakfast sausage. Both brands are based out of the Boulder headquarters and work with a network of manufacturing partners in the U.S. and India. “The Jackfruit Company targets vegans and vegetarians, and jack & annie’s really speaks more to meat eaters, meat reducers and flexitarians,” Ryu says. 

Jackfruit
Growing jackfruit

There’s a good reason for the dual-brand strategy. “There is no other plant more similar to meat just in the way it grows,” she notes. “So we’re able to prepare foods that are more similar to meat in taste and texture than the other offerings that are available, but are also much less processed. That really goes to the heart of a lot of the concern with plant-based meat: ‘Is it really good for me? Is it too processed?’” 

Now 25 employees, The Jackfruit Company closed on a $23 million Series B funding round in late 2021 “for new product development and to continue scaling up the team to support what we’re doing,” Ryu says. “The jack & annie’s brand is the focus for us in expansion, because that’s the main consumer audience.” 

Ryu moved her company to Colorado after meeting kindred spirits during a visit. “It was so amazing to me. This place is full of people who are so passionate about natural foods and have experience with building natural foods companies. It was just a really logical place to lay down some roots and start expanding from, because as a new, rapidly growing company, it’s more characterized by the people than anything else.” 

On the demand side, she notes that the plant-based sector is gaining traction largely due to reasons relating to health and climate change. “Deforestation is one of the top 10 contributors to global warming, and we are reforesting with one of the most sustainable plants,” Ryu says. Jackfruit “is thriving all over southern India, and not because of herbicides, pesticides, fertilizers. There’s no reason to use any of that on a crop you can’t sell.” 

“It’s hard to overstate the impacts of a shift to a more just food system in terms of climate, the environment, public health and animal welfare,” echoes Manny Rutinel CEO and co-founder of Climate Refarm, a Denver-based public benefit startup that leverages carbon credits to help schools and hospitals adopt plant-based proteins. “Meat is just unbelievably inefficient in terms of the amount of emissions it produces, the amount of land that it requires, the amount of water it requires, the amount of grain it requires to produce all this meat.” 

READ — Top Company 2022: Startups

Rutinel added: “Instead of imposing a cost on the externalities, we’re trying to impose a benefit on the correct choice.” 

While MeatOut Day might have gone over like a rubbery boiled steak, even JBS—the world’s largest meatpacker with a substantial presence in Greeley—has a plant-based subsidiary in the form of Planterra Foods, the Lafayette-based maker of Ozo-branded, meat-free bacon, chicken and beef alternatives.  

Look at it as something of a hedge: Annual per-capita beef consumption in the U.S. dipped from 85 pounds in 1972 to 59 pounds in 2022, even as per-capita meat consumption rose by about 15 percent. 

“Seeing meat and seafood companies getting into this space is encouraging, and I think, really smart,” GFI’s Azoff says. “It makes good business sense for them to do so.”